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Contract Mattress Manufacturing for the Hospitality & Medical Industry

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Zippered Tack & Jump Pillowtop on Tape Edge Machine
Zippered Tack & Jump Pillowtop on Tape Edge Machine
Eco Friendly Modular Mattress
Eco Friendly Modular Mattress
Sewn Mattress with All Components Interchangeable and Replaceable
Sewn Mattress with All Components Interchangeable and Replaceable

 APPF's Mattress Brand, Sterling Sleep Systems has become the leading expert in component-based beds. Our philosophy is based on hand crafting mattresses with 3 distinct criteria in mind- increased customer value, superior product hygiene and reduced environmental impact. Our mattresses incorporate true foam edge support, foam encased "Marshall Individual Coil" systems, and removable and interchangeable Aloe Vera quilted Pillowtops

The Sterling Deluxe Imperial Pillowtop mattress was named as a winner in the 14th annual IIDA/HD Product Design Competition at the Platinum Circle Gala  during the 2010 HD Expo held in Las Vegas May 19-21, 2010. The Imperial 625 also won the Case Goods and Freestanding Furniture- Individual Furnishing Items category. Entries were judged on innovation, technical advancements, environmental responsibility and aesthetics

Purchasing a Sterling Sleep Systems mattress will give you the perfect solution to meet your sleeping needs. Our modular mattresses incorporate the most advanced technology and design to give you a wonderful nights sleep while our replaceable component system makes it easy to maintain your mattress hygiene and integrity


 please see details below or contact us today.

Contract Mattress Specifications

Product Description This modular bed system was designed for use in the Hospitality industry. Our design won the 14th Annual IIDA/HD Award of excellence for best new piece of free standing furniture in the hospitality industry in 2010.
Capabilities Applied/Processes Industrial Sewing
  • Installation of our Count Tooth Zipper System allows all of Our Mattress parts to be Interchangeable
  • Also Allows the End User to Upgrade the Product
Equipment Used to Manufacture Part Gribetz International-Computer Driven
Paragon I Quilter-Computer Driven
  • Inline Panel Cutter
Variety of Sewing Machines
  • For Installation of Count Tooth Zipper System
Robotic Overlock Machine
Overall Part Dimensions
Eastern King Size: 76" x 80"
California King Size: 72"x84"
Queen Size: 60"x 80"
Full Size: 54" x 75"
Twin Extra Long Size: 38" x 80"
Twin Size: 38" x 75"
Bed Profile Height:
Mattress Only: 15"
Box Foundation: 9"
Bed Frame: 7.25"
Set (Including Frame):31 ¼"
We build to Custom, US and Metric Sizes & specification
Tightest Tolerances ± 1/2"
Material Used Work With a Full range of Materials Including:
  • Damasks
  • Bi-Directional Knits
Finish We Offer a Range of Quilt Patterns Including:
  • Tack and Jump
Quilt Top:
  • Tack & Jump Quilting
  • Fire Arrest Fire Retardant Fiber Fill
  • 1.5"X .5" Convoluted Super Soft Foam
  • .5" Super Soft Foam
Comfort Layers:
  • 2" Reflex Foam Top Layer
  • Elite Insulators Pad
Support System-Innerspring:
  • Tempered Motion-Reducing "Marshall Individual Coil" Spring System
  • 744 Queen Coil Count
Cover Material:
  • Removable & Interchangeable Modular Zippered Cover System
  • Stretch Knit Aloe Vera Treated 300 Gram/Meter Ticking
  • Anti-Bacterial, Anti-Microbial
High Density Foam Encased Construction:
  • 4" High Density Real Foam Edge Support
  • 2" Reflex Foam Top Layer
  • 1" HR Foam Bottom
Box Foundation:
  • Solid Wood Foundation
  • Choice of 9", 8", or 4" Height
All of Our Mattress Products are Modular In Design w/ Fully Removable, Interchangeable Parts
In Process Testing/Inspection Performed ISO 9001:2008
Industry for Use Hospitality
Turn Around Time 1-2 Weeks
Packaging Heavy Duty Plastic Bags for Truck Load Orders
Cardboard Boxes for Smaller Orders
Delivery Location FOB Our Factory, Garden Grove, California
Standards Met 1632 & 1633 Federal Flammability Standard (Cal TB603)
U.S. Patents: 7191483 & 7386903
Product Name Mattress Euro Top

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Call us today, toll free: (888) 281-2817 | (714) 891-3191 or email us: